Product lifecycle management improves innovative strength as well as product development and launch processes.
SAP Product Lifecycle Management (PLM) as an IT solution supports the generation, evaluation, selection and rapid implementation of new product ideas into marketable, successful products. Competitiveness in these processes is increasingly becoming a core business task.
In times of digitalisation, improvements to these processes are increasingly based on the optimisation efforts of IT solutions. IT systems in this context must optimally support the corresponding processes, be able to react flexibly to changing requirements and at the same time be integrated into the existing business and supporting systems.
With its fully integrated Product Lifecycle Management in the S/4HANA environment, SAP offers a future-proof solution for handling industry-specific processes in the PLM environment.
The introduction of an SAP standards-based solution for your specific processes, e.g. in research and development in the form of SAP PLM Recipe Development (RD), does not have to be a contradiction in terms. Based on our expertise, we can quickly demonstrate the added value of the PLM solution through SAP PLM Best Practices and Rapid Deployment Solutions.
Let's talk about how SI PRO can help you to organise your processes securely and reliably. We would be happy to offer you the opportunity to familiarise yourself with the solutions to your challenges as part of an SAP PLM demo.
SAP Enterprise Portfolio- und Projektmanagement EPPM
SAP Enterprise Portfolio and Project Management (SAP EPPM) offers a way to manage a large number of portfolios and efficiently control a wide variety of projects. It provides companies with targeted support in selecting the right projects and their intelligent implementation, which is a key factor in their long-term success.
SAP DMS (Document Management System)
As a cross-application component of a large number of SAP modules, SAP Document Management System serves as a central administration service for documents of all kinds. Document management plays a special role within PLM because a large number of documents has to be processed: Supplier documents for raw materials, product data sheets, technical data sheets and much more.
SAP EPD (Enterprise Product Development)
SAP Enterprise Product Development is SAP's cloud solution for product development. It enables the digital organisation of product development from conception to launch. This leads to shorter time-to-market, higher R&D yields, higher profit margins and more reliable product launches. SAP EPD comprises several applications that combine related functions in the product lifecycle process.
SAP PLM Recipe Development
Recipe Development is a complete, integrated SAP solution that enables companies to improve their new product development processes in the early stages, manage existing products and take care of product renewals. Recipe Development can be used to optimise formulas, reuse existing information and ingredients, perform standard and custom calculations, analyse the product portfolio, ensure product conformity, transfer recipes to production and manage product declarations.
SAP Teamcenter by Siemens
SAP Teamcenter is a fully integrated core solution which was developed as PLM support for the discrete industry. The focus here is also on improving product design and development, which is reinforced by the AutoCAD integration option.
SAP ECTR (Engineering Control Center)
SAP Engineering Control Centre is SAP's platform for the integration of authoring tools, such as CAD integration. Files, metadata and structural information from CAD can thereby be shared with the SAP system. The basic concept is to transfer CAD hierarchies into document BOMs and derive the material BOMs with this information.
Companies rely on us
SAP PLM SOLUTIONS FOR THE PROCESS INDUSTRY
With an integrated SAP PLM system, our customers can achieve greater innovative strength as well as faster and more efficient product development and implementation phases. In these times of digitization, significant parts of the processes and optimization efforts are being shifted to IT solutions. Special demands are placed on the chemicals/pharma sector and the consumer goods industry.
Generating, assessing and selecting, as well as quickly implementing new product ideas into marketable, successful products is becoming a core challenge facing companies more than ever before.
In this context, IT systems have to provide optimal support to the corresponding processes, respond flexibly to changing requirements and, at the same time, integrate with existing business and supporting systems.
Using appropriate IT solutions such as selected SAP PLM modules might make that critical difference to you.
Implementing a solution that is based on the SAP standard system for your specific processes such as those in research and development doesn't have to be a contradiction in terms. Starting with SI PRO best practices and Rapid Deployment Solutions, we can quickly show you the added value created by the PLM solution.
Let’s talk about how SI PRO can help with making your processes safe and reliable.
New products are formed on the basis of mapping chemical molecules and their reactions. The chemically active substances are then often formulated in recipes with additional additives. This creates a substance data model in the chemicals industry that is optimally supported by the SAP PLM solution. The solution also focuses on integrating with SAP EHS Product Safety and scaling up the new products in production and sales. more
Ingredients and raw materials are procured from suppliers according to agreed specifications. Multi-level recipes and recipe series are then formulated from this, which are tested in the laboratory and technology center before the products are put into production. The solution focuses on taking allergies and nutritional calculations into consideration. Food laws can be integrated. more
Active substances are systematically researched and developed in laboratories. In formulation technology, the active substances are formulated with additives in recipes and recipe series to create products. In parallel, scientific studies are planned and performed. This creates a substance data model that is specific to the life sciences industry, which is also optimally supported by the SAP PLM solution. The solution also focuses on an SAP-based LIMS and controlling processes by means of an SAP PLM project management solution. more
SAP PLM for discrete Industries
The production of discrete objects requires completely different solutions. For example, SAP Teamcenter by Siemens, which was developed as PLM support for the discrete industry. Or the integration of CAD objects in SAP PLM using SAP ECTR. As a cloud variant, SAP offers EPD (Enterprise Product Development), a cloud-based PLM solution.
SI PRO CONSULTING SOLUTIONS FOR SAP PLM
Scoping, extent of the SAP PLM solution
In the context of SAP PLM, there is a great opportunity to configure a new, optimised system for the development of your products. Ideally, the SAP PLM system will work seamlessly with your SAP production planning, SAP procurement and SAP sales solution processes. Many different laws and regulations often have to be taken into account in product development. The SAP solution is able to support product development organisations that work internationally across many countries. Our experts will help you to define a project that can be successfully implemented and delivers a ROI.
Digitalisation options with SAP
We consult our customers on the digitalisation of their product development with SAP PLM. Extensive to complete support for your processes can be realised. With an implemented basic framework, many processes can be accelerated using the simulation, optimisation and automation functions of SAP PLM software.
SAP PLM feasibility study for project planning
As part of feasibility studies, project preparations or proof of concepts, we use our SAP demo and development systems, for example, to show how the requirements can be implemented. Typically, we also draw up activity plans with cost planning for an implementation project.
Project management and approach
We support classic process models or agile methods such as Scrum and Kanban according to customer requirements. We use classic project management tools as well as tools such as Confluence and Jira to support documentation and communication..
SAP PLM Analysis and Blueprint
To ensure the success of a PLM project, it is very beneficial to analyse the current situation and precisely define the target situation. To this end, we analyse the current and target processes together with the customer in joint workshops and, if necessary, optimise them with regard to the functionalities to be implemented. The result of the analysis is typically a comprehensive PLM blueprint with a detailed functional and technical concept, which forms the basis for the subsequent implementation of the customer project..
SAP PLM Implementation
The technical implementation, the customising of the SAP standard software, takes place as part of the implementation. If required, the design and realisation of additional developments all the way to add-ons is carried out. Other examples include customised reporting (e.g. with Adobe technology), customer-specific user interfaces with Web Dynpro or Fiori. Interfaces to other SAP systems or connections to non-SAP systems are also realised. The implemented solutions are functionally tested and documented.
SAP PLM Integration Test / User Acceptance Test
Once the settings and developments in the system have been made in accordance with the blueprint specifications, the new functionalities must be subjected to thorough testing before they can be transported into the production system. SI PRO can provide support in creating suitable test scenarios and carrying them out.
SAP PLM Training
Efficient and safe working with the new SAP PLM transactions and functions is best possible if the affected users and other persons concerned have received comprehensive training. SI PRO offers appropriate SAP PLM training in the system. Training documents and web-based training can be created as an option.
SAP PLM Data Migration
Si PRO typically supports the preparation and refinement of source data and data migration. For this, SAP standard tools or proven SI PRO migration tools are used. SI PRO has expertise in various systems from migration projects such as Siemens Insterspec, C or Devex by Selerant.
Go-Live Preparation SAP PLM
After successful tests and employee training, the go-live in the productive system should take place promptly so that the knowledge learnt can be applied directly and is not forgotten. SI PRO supports you during the go-live, e.g. with technical checks, setting up jobs and with a qualitative check for completeness of the relevant master data at the various levels (material, substance specifications, recipes, documents, etc.).
Business Case
The business case provides the arguments in favour of or against the use of the SAP PLM module and the extent to which the module can be used economically. We also answer the question of the costs and the associated benefits of an SAP implementation. To this end, we analyse how well the SAP PLM functionality fits into the company's strategy and to what economic extent the module can be used.
Scoping
In scoping, we jointly assess the impact of implementing SAP PLM on various business areas and processes in your company. Evaluating the associated costs and risks is our most important task in order to support you in defining your prioritisation criteria and estimating the time and effort required.
Dispatcher (SPOC)
The dispatcher monitors the support tickets and requests and, if necessary, intervenes in the routing of the tickets to the designated supporters. The dispatcher guarantees a smooth exchange of information with the customer's organisation and acts as a single point of contact.
Supporter
The supporters analyse the tickets assigned to them according to the required response times and provide a response to the ticket created in accordance with the SLAs. The response can consist of a proposed solution (e.g. rectify master data error) or a proposal for further solution processing (e.g. ABAP coding, customising correction).
Kundenreferenzen
Takasago
Japanese chemical group,
leading in flavors, tastes & fragrances
From ERP to S/4HANA: Advancing SAP PLM at Takasago
Project and challenges:
For Takasago/Japan, a global leader in flavors, fragrances, and fine chemicals, SI PRO carried out a Brownfield implementation of SAP PLM Recipe Development in S/4HANA
- Migration of existing ERP functionalities into a global S/4HANA template
- Development of additional features in RD and EHS
Project services provided by SI PRO :
- Concept design, project planning, implementation
- Development of add-ons
- Migration concept, development of migration tools
- System integration tests, user acceptance tests
- Deploy roll-outs to several countries
Coop
One of the largest retail and wholesale companies in Switzerland
Driving Food Innovation with SAP PLM at COOP
Project:
Future-ready recipe and specification management for Coop – one of Switzerland’s largest retail and wholesale companies
Project Services and Solution Scope by SI PRO:
- Scoping for COOP Bakeries
- Scoping for Chocolate Halba / Sunray
- Business Blueprint for SAP PLM RD
- Design PLM “to be” IT system landscape
- Mapping of the project requirements to SAP PLM Recipe Development
- SAP PLM Customizing (Specification Management, Recipe Development, Labelling, TREX)
- Provide Data for Nice Label Printing Solution by Loftware
- COOP Bakery: 5 Plants, 49 instore bakeries
- COOP Chocolats Halba
- Sunray – baking ingredients, Oils, dried fruits
Siegwerk
international manufacturer of printing inks
SAP PLM RD with SAP PP and MDG Integration
Project:
For Siegwerk, a global leader in printing inks, we implemented SAP PLM Recipe Development fully integrated with SAP PP and connected it to a Master Data Governance system
Project Services and Solution Scope by SI PRO:
- Integration of SAP Recipe Development into SAP PP (e.g. BOM)
- Efficient and fast solution for maintenance of large amounts recipes and materials
- Analysis and design (blueprinting), Project Management
- Design of business processes with SAP Recipe Development
- Specification, design and development of add-ons for SAP Recipe Development
- Integration to other SAP Modules (EHS, PP, MM), gap analysis
- Migration and redesign of existing Master Data to Recipe Development
- International roll-out – China, Switzerland, UK, USA, Canada, Malaysia, Mexico
Covestro
international publicly listed materials producer
Global Innovation with SAP PLM at Covestro
Project:
Covestro, one of Germany’s leading polymer producers with around 50 sites worldwide, drives a global SAP PLM implementation based on Recipe Development
Challenges:
- Implementation covers Covestro R&D
- Build solutions for polyurethanes, polycarbonates, coatings, adhesives, specialties
- Standardize R&D processes and workflows across all regions and businesses
- Go-Live and global roll-out
Project services provided by SI PRO:
- The project covered blueprinting, planning, and the implementation of SAP Recipe Development.
- A migration concept and tools were developed, complemented by add-ons and the integration of SAP EH&S processes.
- System testing and user trainings ensured a successful rollout.
Bayer
Leading global life sciences giant
Global SAP PLM Platform at Bayer CropScience
Project:
We supported Bayer CropScience in establishing a global SAP PLM platform to unify data, processes, and compliance across all regions
Project Services and Solution Scope by SI PRO:
- Analyze the current PLM IT system landscape
- Design the future PLM IT system landscape
- Align business objectives with the PLM IT strategy
- PLM specification management (raw materials, formulations, products, packaging)
- PLM recipe processes and label management
- EHS-QM interface and new substance registration
- PLM embedded compliance, product safety, and dangerous goods management
- Integration of Bayer / Aventis CropScience systems into a central SAP PLM/EHS platform
Danone
global food manufacturer
Global SAP PLM Implementation at Danone
Project:
Harmonized processes and faster R&D through SAP PLM at Danone
Project Services and Solution Scope by SI PRO:
- Proof of Concept for going from SAP RM to SAP RD
- Concept to include new business units in a new SAP PLM RD solution
- Support for running Recipe Management Solution
- SAP PLM Recipe Management
- SAP PLM Specification Management
- SAP PLM Labeling
- SAP PLM Document Management Systems
- Supplier Integration Processes
- Interfaces SAP System Landscape at Danone
- Support of R&D Processes at Danone
Tetra Pak
Swedish multinational food packaging and processing company
SAP PLM Packaging Specifications
Project:
Global SAP PLM Implementation "Specification on Demand" at Tetra Pak – the world’s leading food processing and packaging solutions company
Challenges:
- Implementation of complex Packaging Specification System
- Integrations with ERP Processes
- Integration with ERP Master Data – Materials, BOMs, Variant Configuration
- Migration and Cutover
Project services SI PRO:
- Blueprinting and project planning
- Implementation of the SAP PLM system with add-on development
- Migration concept and development of migration tools
- System integration (SAP ERP and non-SAP systems)
- Testing, user training, and global roll-out
The Hershey Company
American multinational confectionery company
Technical upgrade and custom developments
Challenges:
- Concept and implementation of ingredient calculations
- Moisture loss solution for SAP Recipe Management
- Technical Redesign of custom developments
Project services SI PRO:
- Support during technical upgrade project
- Implementation of custom formula calculations
- Mass change program for recipes and ingredients
- Other Add-On developments for SAP RM
Ashland Inc.
company founded in the United States in 1924
Global R&D Solution for Ashland based on SAP Recipe Management and SAP EH&S
Challenges:
- Project execution from feasibility workshops to implementation and testing
- Replacement of a heterogeneous PLM system landscape by SAP PLM
- Consolidation of requirements from all regions
- Pilot project and global Roll Out
Project services SI PRO:
- Project management
- Blueprinting, gap-analysis, implementation, development of add-ons
- Implementation of SAP Recipe Management
- Implementation of SAP EH&S Dangerous Goods, Global Label Management, Substance Volume Tracking
- Unit and integration test execution, project planning support
SI PRO Consulting solutions for SAP PLM
SAP PLM S/4HANA Migration
The migration of SAP Recipe Management in an R3 system to Recipe Development in an S/4HANA environment often involves a great deal of effort. In addition to master data, customised developments often also have to be migrated. We are happy to help you with planning and implementation.
SAP PLM Material Master Data Integration
The mass creation of materials is often time-consuming for companies. SIPRO will gladly introduce you to solutions that automate material creation from PLM recipes.
SAP PLM - BOM Management
The synchronization of recipes from SAP PLM Recipe Development to production BOMs is an important link between SAP PLM RD and production (PP). However, this process is complex, which is why many customers would like to simplify it. For this purpose, SI PRO GmbH offers a number of solutions.
PLM RD Recipe Management
The recipe object is one of the cornerstones of SAP PLM. SI PRO GmbH has utilised various options to provide its customers with an easy way to create and manage recipes. These include an independent user interface customised to specific requirements and a function for importing recipes from material BOMs.
Especially for test series, our customers create several recipes at the same time and compare the calculation results. By default, SAP PLM Recipe Development has a separate editing window for each recipe. The Multi Formula Editor only offers limited functionalities with a moderately intuitive user interface. As a result, SI PRO GmbH has developed a customised solution that saves a great deal of time and ensures greater clarity and comparability of recipes and calculation results.
- It is possible to create or change several specifications and hierarchical recipes simultaneously. Among other things, you can use newly created semi-finished product recipes in finished product recipes in a single step.
- You can compare various calculation results and properties of semi-finished and finished products in a display window.
- Further additional functionalities can be implemented according to customer requirements.
SI PRO GmbH has implemented a fast, uncomplicated method of recipe creation for its customers, in which the recipes are migrated by importing the bill of materials. This allows the items of a bill of materials, which can be selected during the process, to be transferred to the recipe formula. Specifications are assigned to the given materials based on predefined logic. In addition, recipe formula-specific fields, such as the component type, can be filled with substance characteristic categories of the respective specification.
Labeling with SAP PLM
In the food industry, it is not only the development of new products that plays an important role in customers' PLM, but also compliance with different regional food labelling regulations. This is why labelling is one of the most important uses of SAP PLM for our customers.
SI PRO GmbH helps its customers to use this particular part of PLM in three important areas:
- With regard to the business processes, SI PRO GmbH can provide you with SAP PLM consultants who have expert knowledge in the field of food declaration and can therefore work together with our customers' experts on an equal footing. This is the basis for technical services.
- Customised adaptations of the SAP standard are possible. Examples of such developments include adapting the rounding logic in the component label or grouping in the ingredient label.
We would be delighted to work with you to develop a solution to your challenge.
Why you should choose
SI PRO
SI PRO has been advising on SAP PLM solutions since the earliest versions were released, and offers the most comprehensive level of best practice know-how.
Our consultants are familiar with specific issues, business processes, the latest SAP solutions, technologies, and appropriate procedures.
We can support you throughout your project’s entire life cycle, from analyzing your requirements to project planning, implementation, and maintenance.
Business Contact Managing Director
Lutz Dannemann
Tel. +4962130982615
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Business Contact Partner
Christian Illius
Phone +4962130982615
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